How to Cut Hinge Slots in a Door Frame

Accurate hinge slots keep doors aligned and swinging smoothly. This guide shows the safest, most repeatable way to mark, score and chisel the slots without splintering the frame.

Work in good light, use sharp tools and test-fit the hinge before the final screws. The steps apply to both interior and pre-hung exterior doors.

Tools and Materials

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Collect everything before you start to

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avoid mid-cut interruptions.

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Tools and Materials

Collect everything before you start to avoid mid-cut interruptions.

  • Sharp utility knife or marking gauge
  • 4 oz or 6 oz chisel (½ inch and 1 inch)
  • Mallet or hammer with a wood block
  • Combination square and pencil
  • Masking tape and fine-grit sandpaper

Step 1 – Mark the Hinge Locations

door edge and trace its outline. Transfer

Hold each hinge leaf against the door edge and trace its outline. Transfer the same measurements to the frame jamb. Add 1/16 inch clearance at top and bottom for paint and binding.

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Step 2 – Score and Remove Waste

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with the knife. Make shallow chisel cuts

Score the perimeter 1/8 inch deep with the knife. Make shallow chisel cuts across the grain first, then lever out thin chips. Work in 1/16 inch passes until the hinge sits flush. Check with a straight edge and finish with 220-grit paper.

Step 3 – Test Fit and Adjust

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Place the hinge, drive one screw,

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and swing the door. If it binds,

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Step 3 – Test Fit and Adjust

Place the hinge, drive one screw, and swing the door. If it binds, deepen the slot slightly or shim low spots with thin cardstock. Once satisfied, install all screws and fill any small gaps with wood filler.